The Gypsum Plants of the Future with IPS Technology
Proud to have manufactured Turkey's first single-piece Gypsum Calcination Kiln with a diameter of 2,800 mm, a length of 2,000 mm, and a capacity of 1,000 tons/day in 2007, our company continues to lead the industry. In 2013, we successfully manufactured a kiln with a diameter of 2,800 mm, a length of 2,300 mm, and a feeding capacity of 1,200 tons/day. In our plants, we offer calcination capacities ranging from a minimum feeding capacity of 100 tons/day to a maximum of 1,200 tons/day with a single kiln, and for higher volume demands, we can scale production without limits by synchronizing multiple kilns.
Stay one step ahead of your competitors with IPS Technology, which secures every stage of your investment and delivers maximum digitalization across your production processes:
• Detailed 3D Design: Our project team creates a 3D model of your dream plaster plant right from the very first step. Thanks to this design, which captures even the smallest details, you can examine your future facility in its entirety in a digital environment before construction even begins.
• Strategic Investment and Cost Planning: We develop flexible plant designs aligned with your future plans and growth goals, optimizing your long-term investment costs today.
• Easy Maintenance and Uninterrupted Efficiency: With our ergonomic machine layouts—which offer ease of operation and enable rapid intervention—we minimize downtime within the facility and permanently increase your factory’s efficiency.
• Significant Labor Cost Savings: Through our smart automation integration, we reduce labor costs while increasing your operational speed and lowering your unit production costs.
• Advanced SCADA Automation System: With our SCADA system, which enables all facility processes to be monitored and managed from a single central location, we completely minimize risks and downtime caused by human error.
• R&D and a Broad Product Range: Our innovative, custom-designed machines enable you to expand your product variety and provide your company’s R&D efforts with a robust laboratory infrastructure.
Powder Gypsum Production Plant Capacity Range
Specification | Standard Capacity | High Capacity | Industrial Capacity |
Feed Capacity | 100-500 TPD | 500-1000 TPD | 1200-2400 TPD |
Energy Source | Natural Gas / LNG | Natural Gas / LNG | Natural Gas / LNG |
Automation | Full SCADA with Remote Access | Full SCADA with Remote Access | Full SCADA with Remote Access |
Process Flow
Crushing & Screening: Raw gypsum rock is crushed and screened to achieve the optimum feed size for the calcination process.
Calcination: High-efficiency calcination systems remove the chemically combined water from natural gypsum under precisely controlled process conditions. IPS Makina offers both rotary kilns and its patented CAF™ Vertical Kiln Technology.
Grinding & Classification: High-performance grinding mills and air classifiers produce micronized gypsum with precise particle size distribution according to product specifications.
Dosing & Mixing: Chemical additives, perlite, and other raw materials are automatically dosed with high precision and homogeneously blended according to the selected product formulation.
Packaging & Dispatch: Finished products are packed using high-speed valve bag filling systems with optional robotic palletizing solutions for fully automated logistics.
Dust Collection & Environmental Control: High-efficiency dust collection systems recover airborne material generated throughout the production process, returning valuable product back into the production line while ensuring compliance with environmental emission standards.
Plant Configurations & Product Portfolio
IPS Makina production plants are engineered to manufacture the full range of gypsum-based powder products demanded by today's construction industry, including:
After-Sales Support and Warranty
For us, project delivery is not the end—it’s just the beginning. With operator training following on-site installation, periodic maintenance services, and our inventory of critical spare parts, we minimize production downtime to zero. We dispatch rapid-response technical service teams to any location worldwide.